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Six Sigma Green Belt Syllabus: SSGB Curriculum

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18th Oct, 2023
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    Six Sigma Green Belt Syllabus: SSGB Curriculum

    There are multiple belts in the Six Sigma hierarchy, and green is one of the most significant. The Six Sigma Green Belt holders share the responsibilities of those who are a level above or below them. Once you plan to complete your Six Sigma training, you will achieve the green belt after you develop a deeper understanding of this domain. The Six Sigma Green Belt Syllabus gets strategically planned so the experts completing it can fit anywhere in the hierarchy. They can take the responsibility of fundamental analysis or act as a manager if the need persists. The picture below shows the hierarchy of six sigma and roles of different belt holders.

    Six sigma certificates

    Let us dig deeper and discuss the curriculum covered under this training and what tools you will learn during it. 

    Core Topics Covered in the Six Sigma Green Belt Program 

    Like any other course, the Green Belt program starts with basic industrial knowledge. You will learn about the significance of Six Sigma, its implementation, strategic project improvement and a lot more. Later, you will learn about the tools and techniques that can help during your professional career. Let us discuss the detailed curriculum with sub-topics you will learn in your Six Sigma program.

    A. Section-1 (Overview)

    Module 1: Six Sigma and Organizational Goals

    • Value of Six Sigma
    • Organizational Drivers and Metrics
    • Organizational Goals and Six Sigma Projects

    Module 2: Lean Principles in the Organization

    • Lean Concepts and Tools
    • Value-added and Non Value-added Activities
    • Theory of Constraints

    Module 3: Design for Six Sigma (DFSS) in the Organization

    • Quality Function Deployment (QFD)
    • Design and Process Failure Mode and Effect Analysis (DFMEA and PFMEA)
    • Roadmaps for DFSS

    B. Section-2 (Six Sigma Define)

    Module 4: Process Management for Projects

    • Process Elements
    • Owners and Stakeholders
    • Identify Customers
    • Collect Customer Data
    • Analyse Customer Data
    • Translate Customer Requirements

    Module 5: Project Management Basics 

    • Project Charter and Problem Statement
    • Project Scope
    • Project Metrics
    • Project Planning Tools
    • Project Documentation
    • Project Risk Analysis
    • Project Closure

    Module 6: Management and Planning Tools

    Module 7: Business Results for Projects

    • Process Performance
    • FMEA – Failure Mode and Effect Analysis

    Module 8: Team Dynamics and Performance

    • Team Stages and Dynamics
    • Six Sigma and other team roles and responsibilities
    • Team Tools
    • Communications

    C. Section-3 (Six Sigma Measure)

    Module 9: Process Analysis and Documentation

    • Process Modeling
    • Process Inputs and Outputs

    Module 10: Probability and Statistics

    • Drawing valid statistical conclusions
    • Central limit theorem and the sampling distribution of the mean
    • Collecting and Summarizing Data

    Module 11: Collect and Summarize Data 

    • Types of Data and Measurement Scales
    • Data Collection Methods
    • Techniques for Assuring Data Accuracy and Integrity
    • Descriptive Statistics
    • Graphical Methods

    Module 12: Probability Distributions 

    Module 13: Measurement Systems Analysis

    Module 14: Process Capability and Performance

    • Process Capability Studies
    • Process Performance Vs Specification
    • Process Capability Indices
    • Process Performance Indices 
    • Process Capability for attributes data

    D. Section-4 (Analyse)

    Module 15: Exploratory Data Analysis

    Module 16: Hypothesis Testing

    • Basics
    • Tests for Means Variances and Proportions
    • Paired Comparison Tests
    • Single Factor Analysis of Variance
    • Chi-Square

    E. Section-5 (Improve & Control) 

    Module 17: Design of Experiments

    • Basic Terms
    • Main Effects

    Module 18: Statistical Process Control

    • Objectives and Benefits
    • Rational Subgrouping
    • Selection and Application of Control Charts
    • Analysis of Control Charts

    Module 19: Implement and Validate Solutions

    Module 20: Control Plan

    It is a detailed view of all the topics covered under the Six Sigma Green Belt certification syllabus. The curriculum remains the same, whichever course provider you choose to complete the certification. Each module has topics that will give you a detailed understanding of the domain. 

    Understanding the DMAIC Methodology In-depth 

    DMAIC is the fundamental concept of Six Sigma strategies. No matter which certification program you plan to complete, you will learn to follow the DMAIC approach. Let us give you an insight into this concept.

    Full form of DMAIC

    • D: Define - This part is about defining or identifying the problems in the existing system. You can also consider it a fundamental study of the entire process to understand the current scenarios. 
    • M: Measure - In this phase, the experts do process mapping. They use multiple statistical analysis techniques to draw conclusions and frame an effective improvement strategy. 
    • A: Analyse - Studying the data trends is one of the crucial aspects of the Lean Six Sigma Green Belt syllabus. Candidates learn various test techniques to analyse data trends and ensure their mapped process will be apt to bring a positive change.
    • I: Improve - Improvement is associated with the implementation of the curated strategy. The candidates learn to manage their teams and ensure successful implementation. 
    • C: Control - Lastly, in the control phase, the candidates learn the significance of keeping a keen eye on the improvements. Furthermore, they get a deeper understanding of how to manage the risks and implementation flaws under control. 

    These five steps are fundamental to every Six Sigma certification program. The only difference is that the strategies keep getting more advanced as you level up your certification. 

    Data Collection, Analysis, and Interpretation 

    Data collection, analysis, and interpretation are extremely significance during project quality improvement processes. Learning the tactics to collect and sort data makes it easier for the project managers to sort every piece of information. Furthermore, when the data gets conveniently segregated, the analysis becomes easy. Let us learn about these three aspects in little detail.

    1. Data Collection

    Data is usually present in unstructured form, and no one can really study the patterns before segregating the data units. Hence, data collection in the qualitative research approach offers ways or theories to structure the data. When a candidate starts formal Six Sigma Green Belt certification, their course provider will teach them the tools for carefully gathering data from multiple resources and placing it in a sorted manner.

    2. Data Analysis

    One has to perform data analysis at different levels while planning to do the project improvement. For example, if you wish to know whether your strategies have worked, you will check the data patterns related to the project success. 

    3. Data Interpretation

    Interpretation attaches meaning to data analysis. It is basically a documentation explaining the descriptive patterns. It also tells how one data set gets linked with the other. Interpretation is also helpful for those people who join the project at a later stage. They can read this document and get hold of work. 

    These three Six Sigma Green Belt topics find a place in every certification program related to this domain. Irrespective of the course provider you choose or the program you enrol in, you will definitely learn about Data collection, analysis, and interpretation. 

    Project Management and Leadership Skills 

    Apart from technical knowledge, one must also have some of the personal skills that are crucial in delivering successful projects. Two such skills that are equally significant to the technical topics in the Six Sigma Green Belt syllabus are project management & leadership skills. 

    1. Project Management

    While handling a project, one has to study the current scenarios, take care of the potential challenges, and reduce risks. Moreover, a project manager should keep everyone involved in the project in the loop and ensure all the customer needs are fulfilled. All of this requires excellent management skills, which only an expert possesses. They know how to act in a particular situation and deliver excellent results, keeping everyone involved in a project satisfied.

    2. Leadership Skills

    If you look carefully, there are multiple teams involved in a project. It means many people work collaboratively, and it is crucial that they work in sync to deliver the best results. That is where the project managers jump in. These experts have excellent leadership skills and understand everything about human behaviour. They can ensure that every team member works collaboratively, and all their efforts align. Even the renowned training programs focus on developing leadership skills in their candidates through various activities under the Six Sigma Green Belt syllabus. 

    Practical Exercises and Case Studies 

    If you check KnowledgeHut's Six Sigma courses or the ones provided by any other education body, you will find plethora's of case studies in the curriculum. The practical situations or case studies give an idea about the challenges one might encounter and the solutions that would work for them. Listed below are a few case studies that can help you see how the Lean Six Sigma Green Belt topics are put into implementation.

    1. Reduction in the Software Development Rework

    An expert joined a software development project in which the existing team followed a typical waterfall model. He identified that it is more time-consuming, and the team encounters unimaginable errors at the debugging stage. So, he decided to streamline the tasks through lean principles, and it made a whole lot of difference. The projects started getting completed on time, and the rework on the software development project reduced significantly. Moreover, it also helped improve the overall project quality. 

    2. Reduction in Customer waiting time

    In another practical exercise, a busy healthcare chain experienced a significant reduction in the waiting time of their emergency ward. They used the Lean Six Sigma tactics to study the data collected on patient flow. They identified the bottlenecks that increase the waiting time, implemented effective changes to the scenario and solved the issue. Their patients also appreciated the move as they did not have to wait outside for hours to get the necessary treatment. 

    3. Overall Process Improvement

    We have said many times in this article that Six Sigma helps in overall process improvement. This case study will validate it. 

    A cable operator was upset with the amount of rework that his engineering department had to do to catch the defective data tapes. Every time a video or audio tape gets returned to the company; the engineers start working on finding the probable reasons. It was time-consuming and required plenty of resources because many teams were involved in this process. Once the company introduced the data collection, analysis and implementation tactics into its operations, the whole problem was solved. They could identify the faulty tapes in advance and separate them out from the other lot. This way, no tapes were returned to them, and they could save the time and effort that used to go into rework.

    Conclusion 

    By now, you have a fair idea about the Six Sigma Green Belt syllabus and what you will learn if you enroll in any of the courses. With time, as the competition increases, the companies cannot afford to deliver anything less than premium quality end products. Hence, they will look for candidates who understand the industry well. In order to build a career as a project manager, you should download a Six Sigma Green Belt syllabus pdf to learn about the curriculum. If you think it aligns with your career goals, choose a renowned course provider and kickstart in the right direction.

    Frequently Asked Questions (FAQs)

    1What is the purpose of obtaining a Six Sigma Green Belt certification?

    Green belt holders are the ones who can fit into any role in the Six Sigma approach. They can do the fundamental duties, like identifying the issues or acting as a project manager if the need persists.

    2What are the key concepts and methodologies covered in the Green Belt syllabus?

    The fundamental concept of the green belt syllabus is DMAIC. The candidate would have to learn about define, measure, analyse, improve, and control principles to build a sturdy career in this domain.

    3How does the DMAIC (Define, Measure, Analyze, Improve, Control) process help in problem-solving and process improvement?

    It turns the entire project improvement approach into a step-by-step process. Once you understand the DMAIC concepts, you won’t have to move around aimlessly, getting no results on improvement.

    4How does the Six Sigma Green Belt training prepare individuals to contribute to process improvement projects within their organization?

    It trains them to understand the need for Six Sigma strategies. Moreover, the green belt training teaches individuals the tools and techniques that provide visible help in project improvement.

    Profile

    Shivender Sharma

    Blog Author

    Shivendra Sharma, an accomplished author of the international bestseller 'Being Yogi,' is a multifaceted professional. With an MBA in HR and a Lean Six Sigma Master Black Belt, he boasts 15 years of experience in business and digital transformation, strategy consulting, and process improvement. As a member of the Technical Committee of the International Association of Six Sigma Certification (IASSC), he has led multi-million dollar savings through organization-wide transformation projects. Shivendra's expertise lies in deploying Lean and Six Sigma tools across global stakeholders in EMEA, North America, and APAC, achieving remarkable business results. 

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